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2005 D3 v8 Gearbox Problems
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discoroy
 


Member Since: 09 Aug 2010
Location: Durban, South Africa
Posts: 30

South Africa 2007 Discovery 3 4.4 V8 SE Auto Stornoway GreyDiscovery 3
2005 D3 v8 Gearbox Problems

I recently bought a V8 Auto D3 with 168 000 km on the clock.

It seems to "hold " in certain ratios, and occasionally, when stopping and pulling off from a stop sign or traffic light, there is an alarming "clunk" as it seems to engage first (?) gear.

I've been told that a gearbox oil "flush" coupled with a software reset will sort this, but have also been told that the "flush" is not a good idea as it has resulted in outright failure of gearboxes in some instances.

Is this procedure part of the LR service requirements, and if it is, surely my car (with full service history) would have had this done? If it is a standard procedure, when ought it have been done or is it still to come? - some guy said the oil in the gearbox is good for 300 000 km?!?

Any comments/advice would be appreciated.
 1998 Disco 1 V8 A
2007LR3 V8
2010 Volvo XC 60 D5 (SWMBO) 
 
Post #69329215th Sep 2010 8:20 pm
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heine
 


Member Since: 07 Feb 2007
Location: Midrand
Posts: 4054

South Africa 2009 Discovery 3 4.4 V8 HSE Auto Alaska WhiteDiscovery 3

The gearbox is supposedly sealed for life , but in reality it does need changing and if it has reached the stage that it is showing the symptoms that yours is , flushing as well . Try take it elsewhere if it is out of warranty , as the stealers will charge about R9 k to do a flush
  
Post #69332415th Sep 2010 8:56 pm
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jdea
 


Member Since: 02 Mar 2008
Location: Tannum Sands QLD
Posts: 176

Australia 2005 Discovery 3 TDV6 Base 7 Seat Auto Stornoway GreyDiscovery 3

I think there is software patch for this issue.....
  
Post #69340516th Sep 2010 8:14 am
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heine
 


Member Since: 07 Feb 2007
Location: Midrand
Posts: 4054

South Africa 2009 Discovery 3 4.4 V8 HSE Auto Alaska WhiteDiscovery 3

Yes there is , but I suspect a flush will be needed as well . Maybe do the patch first and hold thumbs
  
Post #69342016th Sep 2010 8:51 am
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Baben
 


Member Since: 15 Feb 2006
Location: Kyalami
Posts: 2059

South Africa 2006 Discovery 3 TDV6 SE Auto Cairns BlueDiscovery 3

AFAIK the flush sorts out the shudder in 2-3 gear uphill, but does nothing for the clunk. yes there is a software patch, but you should also check the lower front wishbone bushes on a vehicle this age
  
Post #69374616th Sep 2010 10:55 pm
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caverD3
 


Member Since: 03 Jul 2006
Location: Oberon, NSW
Posts: 6922

Australia 2012 Discovery 4 3.0 SDV6 SE Auto Fuji WhiteDiscovery 4

I think failure after flush is related to the wrong ATF being used (one in Oz was with Penrite SIN ATF) and some very high milage vehicles.
I have the same symptoms and have just done a flush. Picking it up today so I will see how it goes. ZF ssaid judder in 2-3 may be fixed by flush but if it doesn't fix it, it will be a gearbox or valve issue.
 â€œThere are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely games”
Ernest Hemmingway
D4 3.0 Active Diff, Adaptive Lights, High Beam Assist, Surround Cameras, Privacy Glass.
D3 2.7:Adaptive Headlights,Electronic Rear Diff,ARB Bar,Blaupunkt Speakers,JVC Powered Subwoofer,Removable Snorkel,Mitch Hitch,Pioneer After Market Head Unit,Steering Wheel Control Adaptor,Remote Adjustable Supension Rod System, Taxside Dual Battery System. 
 
Post #69375116th Sep 2010 11:15 pm
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discoroy
 


Member Since: 09 Aug 2010
Location: Durban, South Africa
Posts: 30

South Africa 2007 Discovery 3 4.4 V8 SE Auto Stornoway GreyDiscovery 3

Hi Caver

I'm anxiously waiting to hear if the flush you were having done has worked - please keep us posted
 1998 Disco 1 V8 A
2007LR3 V8
2010 Volvo XC 60 D5 (SWMBO) 
 
Post #69380117th Sep 2010 8:37 am
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discoroy
 


Member Since: 09 Aug 2010
Location: Durban, South Africa
Posts: 30

South Africa 2007 Discovery 3 4.4 V8 SE Auto Stornoway GreyDiscovery 3
2005 Disco 3 issues

Baben

The propshafts and carrier bearing were replaced along with new lower front wishbones.

There is still a "shoose" /whine/hum right from pulling off, not too obtrusive, especially not at high speed. Any ideas? Diff or gearbox?
 1998 Disco 1 V8 A
2007LR3 V8
2010 Volvo XC 60 D5 (SWMBO) 
 
Post #69380517th Sep 2010 8:45 am
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Doc
 


Member Since: 17 Jan 2008
Location: New Hampshire
Posts: 352

United States 2007 Discovery 3 4.4 V8 HSE Auto Java BlackDiscovery 3

I also have an 05 V8 and a double oil flush is a great idea. My independent dealer in Perth, who owns and runs D3's (i.e. knowlegeable), recommends a double gearbox flush every 80 000 km. I had mine done recently with 80 000 km on the clock and the oil was black and past its sell by date. The dealer also adds "smart blend anti shudder" to the oil. Gear change is silky smooth now Thumbs Up

I think most gearbox problems are caused by lack of lubrication. The idea of sealed for life is DUMB as anyone with a marginal knowledge of chemistry knows that oil (any type!) deteriorates with heat and time.
 D3 2005 HSE V8 model, snorkel, nudge bar, uprated tow hitch (12T), Goodyear Wrangler MTR (MT) tyres, National Luna battery box, Outback roof-rack, Takla seat covers.  
Post #69389717th Sep 2010 1:51 pm
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Frans@yamorna
 


Member Since: 20 Jan 2010
Location: Tzaneen
Posts: 109

South Africa 2006 Discovery 3 TDV6 SE Auto Vienna GreenDiscovery 3

Discoroy,
The sound you describe is what my D3 had,and it whas the rear diff.According to Centurion Gearbox Centre the rear diff make a noise from pullaway and the front diff is a highspeed sound..from 120 upwards.Replacing the rear diff cured the noise.
Good Luck!!!!
  
Post #69398217th Sep 2010 6:00 pm
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discoroy
 


Member Since: 09 Aug 2010
Location: Durban, South Africa
Posts: 30

South Africa 2007 Discovery 3 4.4 V8 SE Auto Stornoway GreyDiscovery 3
2005 D3 v8 Gearbox Problems

I posted this on the Africa Forum, but maybe you guys down under have something to contribute?

I recently bought a V8 Auto D3 with 168 000 km on the clock.

It seems to "hold " in certain ratios, and occasionally, when stopping and pulling off from a stop sign or traffic light, there is an alarming "clunk" as it seems to engage first (?) gear.

I've been told that a gearbox oil "flush" coupled with a software reset will sort this, but have also been told that the "flush" is not a good idea as it has resulted in outright failure of gearboxes in some instances.

Is this procedure part of the LR service requirements, and if it is, surely my car (with full service history) would have had this done? If it is a standard procedure, when ought it have been done or is it still to come? - some guy said the oil in the gearbox is good for 300 000 km?!?

Any comments/advice would be appreciated.

This post has been edited by the site administration team
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 1998 Disco 1 V8 A
2007LR3 V8
2010 Volvo XC 60 D5 (SWMBO) 
 
Post #69540921st Sep 2010 5:42 pm
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heine
 


Member Since: 07 Feb 2007
Location: Midrand
Posts: 4054

South Africa 2009 Discovery 3 4.4 V8 HSE Auto Alaska WhiteDiscovery 3

Didn't you like our answers Whistle
  
Post #69546321st Sep 2010 7:46 pm
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jdea
 


Member Since: 02 Mar 2008
Location: Tannum Sands QLD
Posts: 176

Australia 2005 Discovery 3 TDV6 Base 7 Seat Auto Stornoway GreyDiscovery 3

Does this fit?




Subject/Concern: 2-1 Harsh Transmission Shift

Models:
Discovery 3 / LR3 V8 Gasoline Only
V8 Gasoline Only VIN-range: 5A000360-6A402253

Range Rover (LM) Supercharged Gasoline Only
Supercharged Gasoline Only VIN-range: 6A198058-7A263534

Range Rover Sport (LS) Supercharged Gasoline Only
Supercharged Gasoline Only VIN-range: 5A900302-7A999999
VIN-range: 7A100000-7A119896


Markets: All

Section: 307-00

Summary:
Customer concern is:

• When the vehicle downshifts 2-1 and the throttle is re-applied, a thump is felt.

• 2-1 rollout downshift - As the vehicle comes to rest, a thump is felt.

Cause: Transmission software calibration issue. Suggested Customer Concern Code - P66.
Action: Should a customer express concern, reconfigure the Transmission Control Module (TCM) and ensure the Engine Control Module (ECM) is on a equivalent level of software, if not, reconfigure the ECM. Follow the Service Instruction outlined below.



Labour Time:
Operation Description Operation No. Time
Reconfigure the TCM and ECM 12.90.14 0.5 hours
Reconfigure the TCM and check ECM software 44.90.89/33 0.4 hours

Repair/Claim Coding:
Causal Part: RCFG
ACES Condition Code: 42
Defect Code:
  
Post #69557321st Sep 2010 9:55 pm
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Doc
 


Member Since: 17 Jan 2008
Location: New Hampshire
Posts: 352

United States 2007 Discovery 3 4.4 V8 HSE Auto Java BlackDiscovery 3

Hi CaverD3

You mentioned problems
Quote:
I think failure after flush is related to the wrong ATF being used (one in Oz was with Penrite SIN ATF) and some very high milage vehicles.
with this oil in Oz.

Can you elaborate on what the problems were?

Thanks
Doc
 D3 2005 HSE V8 model, snorkel, nudge bar, uprated tow hitch (12T), Goodyear Wrangler MTR (MT) tyres, National Luna battery box, Outback roof-rack, Takla seat covers.  
Post #69566322nd Sep 2010 6:44 am
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Baben
 


Member Since: 15 Feb 2006
Location: Kyalami
Posts: 2059

South Africa 2006 Discovery 3 TDV6 SE Auto Cairns BlueDiscovery 3

Roy:
Shoosh is good
Whine - remove Mrs from passenger seat and see if whine improves
Hum - get some decent tunes on your iPhone Rolling with laughter
  
Post #69567422nd Sep 2010 7:30 am
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