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I have finally solved the Blocked Intercooler issue
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AndrewS
Tarquin of the Desert 


Member Since: 06 May 2005
Location: Y...... because I can
Posts: 10438

United Kingdom 
I have finally solved the Blocked Intercooler issue

After weeks and weeks of development. This is the answer Wink A High Level Intercooler Thumbs Up

I will have a fill kit available for sale in a few weeks.


















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 In the Beginning there was nothing, which exploded. 

Last edited by AndrewS on 16th May 2009 11:55 am. Edited 1 time in total 
Post #46806816th May 2009 11:42 am
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countrywide
 


Member Since: 16 Sep 2007
Location: UK
Posts: 6019

United Kingdom 2016 Discovery 4 3.0 SDV6 Graphite LE Auto Unknown ColourDiscovery 4

I'll have one Thumbs Up
  
Post #46807016th May 2009 11:43 am
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Ken
  


Member Since: 20 Feb 2006
Location: Here
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will I have to tell my insurance comany ?
  
Post #46807916th May 2009 12:00 pm
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DG
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Member Since: 12 Dec 2005
Location: The Gaff
Posts: 50936

Wales 

Spray the pipes Rimini ....and you've really cracked it Thumbs Up
 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021  
Post #46808016th May 2009 12:02 pm
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SJR
 


Member Since: 09 Aug 2006
Location: East Manchester
Posts: 4030

England 2006 Discovery 3 TDV6 SE Auto Arctic FrostDiscovery 3

You could incorporate the pipework into an extrernal roll cage Thumbs Up
 I believe that every human has a finite number of heart-beats. I don't intend to waste any of mine running around doing exercises.
Buzz Aldrin (1930 - 
 
Post #46809716th May 2009 1:15 pm
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SN
 


Member Since: 03 Jan 2006
Location: Romiley
Posts: 13710


you've got too much time on your hands Andrew Wink
 Steve N | 21MY Defender | 08MY Discovery 3 (history) | 06MY Discovery 3 (ancient history)   
Post #46811016th May 2009 2:14 pm
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Roel
 


Member Since: 16 Aug 2008
Location: home
Posts: 1215

Netherlands 2005 Discovery 3 4.4 V8 HSE Auto Tangiers OrangeDiscovery 3

Make sure you have a deal with Martin before you got your first order in. Whistle Laughing
 Roel

1997 Camel Trophy Disco ex-P101JWK (traded it for a Britains 42101)
1984 90 TD5
2005 G4 Disco 3 BN55WPT

Also member of club MTR
and Club Faultmate

Interested in my 4x4 history see my website: www.mudmachine.webklik.nl
Sorry it's in Dutch and with google translator it gets funny. 
 
Post #46811616th May 2009 2:39 pm
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BrumLee
 


Member Since: 07 Mar 2008
Location: West Midlands
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United Kingdom 2005 Discovery 3 TDV6 SE Auto Bonatti GreyDiscovery 3

Can I have one with a jet spray system or should I just re-aim my washer jets Laughing
  
Post #46811816th May 2009 2:42 pm
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jkp
 


Member Since: 17 Sep 2005
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Scotland 

Rolling with laughter Rolling with laughter Bow down


On another note.... Shocked Shocked at that winch Bow down
  
Post #46812116th May 2009 2:54 pm
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DaveT
 


Member Since: 01 Aug 2005
Location: Cornwall
Posts: 2572

United Kingdom 2016 Discovery 4 3.0 SDV6 Landmark LE Auto Indus SilverDiscovery 4

That's not an intercooler - its a flux capacitor Shocked Shocked Thumbs Up
 Long succession of Disco's since 2001...
SIII Lightweight - neglected & rusting. Bulkhead, A panels, vent panel & outriggers now disintegrated - Next years project! 
 
Post #46813516th May 2009 4:43 pm
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stapldm
 


Member Since: 11 Sep 2006
Location: Swine Town
Posts: 2330

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

You just need to get rid of that nasty black raised intake next and use the excellent one designed by caverD3 and it'll look the dogs Thumbs Up
 Dr. Ian Malcolm:
"Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should."
Transgenic tomato anyone? 
 
Post #46814616th May 2009 5:53 pm
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Hassle
 


Member Since: 19 Nov 2008
Location: Sleaford
Posts: 723

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

do you think it will cool the air more up there making it perform better?
  
Post #46833317th May 2009 3:30 pm
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Russell
 


Member Since: 24 Aug 2007
Location: Kent
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United Kingdom 

Have you taken the copy right out on that yet Whistle
 MY17 D5 1st Edition Namib Orange
MY15 D4 HSE Kaikoura Stone
MY12 D4 HSE Nara Bronze Sold and gone
MY11 D4 HSE Stornaway Grey Sold and gone
D3 S spec Silver Sold and gone
Tow bar, full length roof bars, side steps, tow bar storage unit, surround camers.
D4 camera club 
 
Post #46836417th May 2009 4:50 pm
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PeanutBob
 


Member Since: 24 Oct 2006
Location: Cheshire
Posts: 669

United Kingdom 2012 Discovery 4 3.0 SDV6 HSE Auto Indus SilverDiscovery 4

I seem to recall you doing a very neat installation of the 2.7 tdv6 engine in a Defender in early April, which seems to be difficult to replicate but that's probably due to my naivety, but I don't think this is just as tidy and may be an issue in the car wash. I don't want to criticise but from my perspective I'd spend a little more time in attempting to re route the pipes a touch more securely. The location of the intercooler looks perfect though but I'd fit a gauze mesh on the front when travelling through Scotland at this time of year to avoid it being clogged up my midges.
  
Post #46854317th May 2009 10:03 pm
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Snowy
 


Member Since: 06 Jul 2007
Location: At the end of my tether
Posts: 3079

England 

Sorry Andrew, but I'm with Peanut Bob here. The hoses and intercooler look very exposed when in an off road environment. They could catch on over hanging branches etc, causing damage to both the hoses and intercooler.

Also, I am quite sure this mod will invalidate the warranty. I think you should put a disclaimer on the modification in case some unwary member copies your changes only to be devastated after damaging the hoses and intercooler when in an off road environment on over hanging branches etc, causing engine failure and be told by their dealer that this modification was the cause. We wouldn't want that to happen to anybody.

I don't like to criticise, but think everyone should be aware of the implications Thumbs Up

Just my thoughts.
 The surest sign that intelligent life exists elsewhere in the universe is that none of it has tried to contact us yet.  
Post #46868618th May 2009 9:51 am
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