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Siezed Towbar - any ideas??
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darrind
 


Member Since: 04 Jul 2008
Location: In A World of My Own!
Posts: 2863

England 2013 Discovery 4 3.0 SDV6 HSE Auto Santorini BlackDiscovery 4
Siezed Towbar - any ideas??

A few years ago when I sold my 07 D3 i had great fun removing the towbar as it was seized and wouldn't release. Eventually got it off the car and the main shaft wouldn't return back to the position to mount onto the car - just constantly stuck inside. The small trigger pin seems to be free as it can move it a little up ond down and twist it a little, but the main shaft will not come back out.

I followed the instructions to free it up on the powerful site video, but no success, Ive tried heating with a blowtorch and even left it inside my has barbecue to heat up, so far nothing has worked. Im suspecting the ball bearing inside has somehow become trapped not allowing the mechanism to release.

Just thought Id check for anything ive not tried to see if there is any way to recover it before turning it into a door stop in the garage.

Ideas on a postcard please Thumbs Up Thumbs Up
 Must stop buying shiny toys....  
Post #215542620th Jun 2020 10:54 am
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DSL
Keeper of the wheelie bin 


Member Since: 11 May 2006
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Ukraine 

Patent it as the theft-proof D3 towbar. Whistle Whistle
   
Post #215542720th Jun 2020 10:55 am
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darrind
 


Member Since: 04 Jul 2008
Location: In A World of My Own!
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England 2013 Discovery 4 3.0 SDV6 HSE Auto Santorini BlackDiscovery 4

Rolling with laughter
 Must stop buying shiny toys....  
Post #215542920th Jun 2020 10:58 am
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Navigator
 


Member Since: 17 Mar 2010
Location: Stay at Home. One of the lives you save could be your own.
Posts: 5103

Scotland 2015 Discovery 4 3.0 SDV6 SE Auto Causeway GreyDiscovery 4

Heat is not the way to go. The big spring inside will now be but a flappy bit of metal. So even soaking it in diesel isn't going to fix it now. No idea where you might get a spring but I would doubt if it was a special just for towbars.
 A vaccine does not stop you catching a virus, or passing it on, or getting ill from it, really ill. It does reduce the likelyhood of you dying when really, really ill. Stay Alive - KEEP AWAY FROM PEOPLE.  
Post #215544620th Jun 2020 12:15 pm
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darrind
 


Member Since: 04 Jul 2008
Location: In A World of My Own!
Posts: 2863

England 2013 Discovery 4 3.0 SDV6 HSE Auto Santorini BlackDiscovery 4

I figured if I could get the main shaft out then the spring and bearing would be replaced anyway, until they are out its just a doorstop or a very small anchor anyway!

Its had two years of soaking with penetrating fluids and still no progress, the only thing I havent tried is a freezing spray.

Was thinking of trying the beautifully titled "Freeze Your Nuts Off" spray on it unless anyone has other ideas...
 Must stop buying shiny toys....  
Post #215553920th Jun 2020 7:00 pm
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riverblanche
 


Member Since: 31 Aug 2010
Location: retford'ish
Posts: 2210

England 2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Hi,
have you removed the handle and "turning" spindle shaft so its just the main shaft your trying to move Question

I also have a selection of hammers to suit most jobs Whistle

they range from Toffee, upholsters, tapping, claw, builders, 1lb, lump and sledge can not find the glass one

Thumbs Up
 Transit! 2019
Gone D3 HSE 2008
Another Porsche Cayenne 2022
Gone Porsche Cayenne 2020
Gone RRS HSE Dynamic 2016
Gone RRS HSE LUX 2011
Gone RRS HSE 2006
Gone D3 SE 2.7 2008
gone D2 Td5 1999

I plan on living forever and so far so good !

Club DG Mclaren stuff
 
Post #215555620th Jun 2020 7:55 pm
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swansty
 


Member Since: 21 Sep 2008
Location: Northern Ireland
Posts: 917

Northern Ireland 2010 Discovery 4 3.0 TDV6 XS Auto Zermatt SilverDiscovery 4
Re: Siezed Towbar - any ideas??

darrind wrote:
A few years ago when I sold my 07 D3 i had great fun removing the towbar as it was seized and wouldn't release. Eventually got it off the car and the main shaft wouldn't return back to the position to mount onto the car - just constantly stuck inside. The small trigger pin seems to be free as it can move it a little up ond down and twist it a little, but the main shaft will not come back out.

I followed the instructions to free it up on the powerful site video, but no success, Ive tried heating with a blowtorch and even left it inside my has barbecue to heat up, so far nothing has worked. Im suspecting the ball bearing inside has somehow become trapped not allowing the mechanism to release.

Just thought Id check for anything ive not tried to see if there is any way to recover it before turning it into a door stop in the garage.

Ideas on a postcard please Thumbs Up Thumbs Up

Have you stripped all parts off the main body as per the video? Once you remove the releasing pin which runs right to left, you should be able to get the main retaining pin out.
  
Post #215556820th Jun 2020 9:32 pm
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OldPOP
 


Member Since: 15 Apr 2017
Location: Newbury
Posts: 117

United Kingdom 2005 Discovery 3 TDV6 SE Manual Unknown ColourDiscovery 3

From my experience the "bulge" on the outside is the perfect place to aim a hammer blow. but this bulge is to house the pin and one of mine had been hit here resulting in the metal deforming which pinched the pin inside.

I had to get hold of the pin and rotate it whilst pulling and it came free. Then had to ream the hole out (16mm from memory) before the pin would slide correctly again.
  
Post #215557120th Jun 2020 9:41 pm
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darrind
 


Member Since: 04 Jul 2008
Location: In A World of My Own!
Posts: 2863

England 2013 Discovery 4 3.0 SDV6 HSE Auto Santorini BlackDiscovery 4

riverblanche wrote:
Hi,
have you removed the handle and "turning" spindle shaft so its just the main shaft your trying to move Question

I also have a selection of hammers to suit most jobs Whistle

they range from Toffee, upholsters, tapping, claw, builders, 1lb, lump and sledge can not find the glass one

Thumbs Up


Yes stripped it down to the bones both sides removed and geared shaft removed just main locking shaft trigger shaft and internal springs and bearing left.

Small amount of movement on the trigger shaft up and down - 1-2mm and rotates main shaft will move by around 0.5mm with a tap on the end - tried using the geared shaft with a spanner on the flat side to get some movement but little success so far
 Must stop buying shiny toys....  
Post #215567621st Jun 2020 12:27 pm
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darrind
 


Member Since: 04 Jul 2008
Location: In A World of My Own!
Posts: 2863

England 2013 Discovery 4 3.0 SDV6 HSE Auto Santorini BlackDiscovery 4

Having rewatched the video, theirs isn’t actually seized so came apart easily - mine is a “Proper Job” Neutral
 Must stop buying shiny toys....  
Post #215567721st Jun 2020 12:30 pm
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riverblanche
 


Member Since: 31 Aug 2010
Location: retford'ish
Posts: 2210

England 2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

HHMmmmmmm Confused

sounds like something is bent or as you say the ball bearing is wedged rather than the shaft seized Question

it should be 2 seconds to depress the pin and 20 minutes to find the ball bearing on the garage floor Laughing

Vice or G clamp to apply force on the pin and then Jiggle the main shaft maybe Question

if you were going to freeze/heat I would think its the main shaft that wants cooling and the body that wants heating, but as said spring may not like the heat.

best of luck
 Transit! 2019
Gone D3 HSE 2008
Another Porsche Cayenne 2022
Gone Porsche Cayenne 2020
Gone RRS HSE Dynamic 2016
Gone RRS HSE LUX 2011
Gone RRS HSE 2006
Gone D3 SE 2.7 2008
gone D2 Td5 1999

I plan on living forever and so far so good !

Club DG Mclaren stuff
 
Post #215569121st Jun 2020 1:32 pm
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darrind
 


Member Since: 04 Jul 2008
Location: In A World of My Own!
Posts: 2863

England 2013 Discovery 4 3.0 SDV6 HSE Auto Santorini BlackDiscovery 4

Think I will leave this on the - must do when every other job is sorted and Im really bored on a rainy day pile - for anther few years Rolling with laughter Rolling with laughter

However I have ordered some "freeze your nuts off" spray, so may give it a go

I'll report back if theres any progress!

Thumbs Up
 Must stop buying shiny toys....  
Post #215579222nd Jun 2020 12:35 am
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Discoveringcomfort
 


Member Since: 16 Sep 2015
Location: Berkshire
Posts: 637

England 2005 Discovery 3 4.4 V8 HSE Auto Zambezi SilverDiscovery 3

It is likely as you say that both of the springs and ball are working against you.

My only suggestion is to put continued pressure on the end of the locking bar to push it in against the main spring and hope to free the presure on the ball? Possibly try to twist the bar side to side?
 Series 1 V8
Series 2 Hibrid V8
Discovery 3 HSE V8 
 
Post #215585122nd Jun 2020 10:18 am
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