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Swollen Nuts
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Dingermedic
 


Member Since: 27 Jan 2006
Location: Shropshire
Posts: 43

United Kingdom 2006 Discovery 3 TDV6 S Manual Bonatti GreyDiscovery 3
Nuts so Simple

I have just replaced all my wheel nuts,
During a routine service at around 50k it was picked up that the outer casing on the nuts was loose, apparently the nuts swell, causing the plastic cover to distort, when the nuts shrink again the cover stays still and therefore distorted, Thats why your spanner will not fit.
You can't tell if your nuts are done up enough either as the plastic will just start to spin on the metal, I would suggest that is not reasonable wear and tear at 53k !

Mine were done, but i mentioned something about burning the dealership and the village down if it wasn't fixed !!

Cheers
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Post #3066344th Jun 2008 10:34 pm
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CG
 


Member Since: 13 Nov 2007
Location: In the middle somewhere
Posts: 3745

England 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

Plastic ? - mine have stainless steel covers, not seen any with plastic caps.

The nuts are made by ATP (Auto Turned Parts) in Northampton, one of the companies in the group I work for coat all the nuts in Zinc Nickel before they are returned to have the cap fitted.
 
"I know that you believe that you understood what you think I said, but I am not sure you realize that what you read is not what I meant" 
 
Post #3066454th Jun 2008 11:25 pm
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NTH
 


Member Since: 04 Jun 2008
Location: Hebden Bridge
Posts: 4

United Kingdom 2005 Discovery 3 TDV6 S Manual Buckingham BlueDiscovery 3
Re: Nuts so Simple

Dingermedic wrote:
I have just replaced all my wheel nuts,
During a routine service at around 50k it was picked up that the outer casing on the nuts was loose, apparently the nuts swell, causing the plastic cover to distort, when the nuts shrink again the cover stays still and therefore distorted, Thats why your spanner will not fit.
You can't tell if your nuts are done up enough either as the plastic will just start to spin on the metal, I would suggest that is not reasonable wear and tear at 53k !

Mine were done, but i mentioned something about burning the dealership and the village down if it wasn't fixed !!

Cheers



Don't think my nuts are polycoated? - look plated, but it's good to know someone else has had the fault rectified FOC and at a similar mileage! I'll keep at them

I want new nuts!

Cheers
Neil
 Still enjoying the expense!  
Post #3067505th Jun 2008 8:45 am
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CG
 


Member Since: 13 Nov 2007
Location: In the middle somewhere
Posts: 3745

England 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

I spoke to the sales manager today at the co that make the nuts, he said they have only had a few returns for damage to the stainless cap/nut due to what he called abuse, he was not aware of any swelling.

Had a play in the lab and the normal halford type socket with multi point contact on the corners can twist the cap on the hex. not suggesting anyones done one that, but use of the standard LR tool or 6 face hex tool will prolong the nut life.
 
"I know that you believe that you understood what you think I said, but I am not sure you realize that what you read is not what I meant" 
 
Post #3075217th Jun 2008 12:30 am
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BrumLee
 


Member Since: 07 Mar 2008
Location: West Midlands
Posts: 1360

United Kingdom 2005 Discovery 3 TDV6 SE Auto Bonatti GreyDiscovery 3

Chris, does Lynne know you've been playing with your nuts Laughing

The only problem I have is the security nut adapter is sometimes a Censored to get off the locking wheelnut. Lots of wiggling needed Twisted Evil
  
Post #3076267th Jun 2008 2:01 pm
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simoniz
 


Member Since: 28 Oct 2007
Location: The green green grass of home!!!!!
Posts: 3755

Wales 2005 Discovery 3 TDV6 Base 7 Seat Manual Buckingham BlueDiscovery 3
Swollen Nuts!!!

If anyone's nuts have swollen beyond warranty give me a shout as I have some for genuine LR one's (non locking) to sell.

Thumbs Up
  
Post #3076967th Jun 2008 8:28 pm
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norto
 


Member Since: 10 Apr 2006
Location: batemans bay
Posts: 1605

Australia 2005 Discovery 3 TDV6 S Auto Chawton WhiteDiscovery 3

One of mine has been swollen since new, LR told me that i had hit something Evil or Very Mad .
I dont recall seeing this problem before, even after 10 years of owning a tyre centre.
The nuts are faulty.
 Pete  
Post #3077467th Jun 2008 11:03 pm
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CG
 


Member Since: 13 Nov 2007
Location: In the middle somewhere
Posts: 3745

England 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

BrumLee wrote:
Chris, does Lynne know you've been playing with your nuts Laughing

:


She caught me cleaning them with a paint brush this morning, Whistle anyway as for lockers, I have ditched these, and fitted standard all round ,
 
"I know that you believe that you understood what you think I said, but I am not sure you realize that what you read is not what I meant" 
 
Post #3077567th Jun 2008 11:26 pm
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DiscoJools
 


Member Since: 31 Jan 2008
Location: Mornington Peninsula
Posts: 132

Australia 2010 Discovery 4 TDV6 Base 5 Seat Auto Fuji WhiteDiscovery 4
SwollenNuts

Sounds like somebody has used the wrong size socket on them,. I had the same problem with mine.
 2.7 D4 eDiff, Traxide Dual battery, Safari Snorkel...Opposite Lock winch bar..extra set 17" wheels with 245/70/17 BFG KM2 MTs..Warrior winch..Long range tank.
1982 2dr RRC renovated.
1983 Range Rover 2dr fitted with 300Tdi (with bigger turbo), 40mm body lift, Warn 9000i winch and BFG MT 265/75/16. Rear Maxidrive locker
1976 Landcruiser BJ40 with tipper body for the farm!! 
 
Post #30893611th Jun 2008 3:47 am
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CG
 


Member Since: 13 Nov 2007
Location: In the middle somewhere
Posts: 3745

England 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

The design is pants, and was an afterthough anyway. the original nut where designed to be in a black finish. I got involved with all this 4-five years ago.

The basic problem was the parts were forged rather than machine turned for cheapness, this resulted in the head height being fairly short and the steel being a relatively soft grade. No matter what they did on the line the head deformed slightly cracking the top coat paint finish.

The solution was to lengthen the head which resulted in the hole down the centre and fit a Stainless cap as per D2, Defender etc, however the physical size of the bolt head is now smaller on the D3, and the steel is relatively soft. the effect of the cap is like using a over size spanner on a nut with a shim in between, the combination of the gaps increase the likelihood of rounding off the corners. the one I have seen have had the Stainless cap twisted on the steel inner.
The socket when offered up to nut won't fit on the stainless cap due to the hex of the steel part being in a different position and pushing the cap out.

I hope the above makes sense - I know it doesn't solve the problem.
 
"I know that you believe that you understood what you think I said, but I am not sure you realize that what you read is not what I meant" 
 
Post #30910211th Jun 2008 2:17 pm
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ianv
 


Member Since: 20 Dec 2007
Location: Bungendore, New South Wales
Posts: 338

Australia 2015 Discovery 4 3.0 TDV6 Base 7 Seat Auto Fuji WhiteDiscovery 4

OK,

So I am now in the same boat. Mine is at 72,000km and all of the nuts have the stainless steel caps loosening on them, and yes they are now slightly distorted by sockets after 3 sets of tyres and many many wheel changes for on/off road use. I have some after market nuts for my steel off road wheels and will try for a replacement set from LR next service.

Any others checked their nuts laterly, this is obviuosly an issue.
 TDV6  
Post #30956912th Jun 2008 11:26 am
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robharvey
 


Member Since: 14 May 2007
Location: Durban
Posts: 138

South Africa 2012 Discovery 4 5.0 V8 SE Auto Fuji WhiteDiscovery 4

Just got back from a 7000km trip through Namibia and had to change the back left tyre due to a slow leak, only to discover that my car also has swollen nuts, but only on that wheel. Had to use a rubber mallett to hammer on the spanner. Awaiting an answer from LR.
  
Post #32399521st Jul 2008 11:03 am
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robharvey
 


Member Since: 14 May 2007
Location: Durban
Posts: 138

South Africa 2012 Discovery 4 5.0 V8 SE Auto Fuji WhiteDiscovery 4

LR South Africa have come back to me. They say the swelling is caused by corrosion inside the cap from (wait for it) off-roading Rolling with laughter . Water and dirt get inside the gap causing the casing to swell. Not a warranty issue.

Heaven forbid that a D3 is taken off-road. Watch out boys, the D4 may just become a soft-roader after all Big Cry Land Rover's logic astonishes me sometimes.
  
Post #3293486th Aug 2008 9:57 am
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ianv
 


Member Since: 20 Dec 2007
Location: Bungendore, New South Wales
Posts: 338

Australia 2015 Discovery 4 3.0 TDV6 Base 7 Seat Auto Fuji WhiteDiscovery 4

Don't think much of the resposne, the cover is stainless, exactly how could dirt and water be a problem if it was fit for purpose?

I'll be going in for service shortly and see how they respond.

Ianv
 TDV6  
Post #3293536th Aug 2008 10:09 am
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robharvey
 


Member Since: 14 May 2007
Location: Durban
Posts: 138

South Africa 2012 Discovery 4 5.0 V8 SE Auto Fuji WhiteDiscovery 4

Blow my socks off - LR have had a change of heart within an hour. One call to customer services for a detailed explanation, and now my nuts are getting changed under warranty. At least my wife will be pleased Twisted Evil
  
Post #3293706th Aug 2008 10:48 am
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