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Sankey Trailer progress and requests.... :-)
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Bodsy
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Member Since: 06 Nov 2006
Location: In the Clubhouse
Posts: 21361

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3
Sankey Trailer progress and requests.... :-)

Hi All,

As some of you know, I've acquired a Sankey Trailer (Thanks Ent).

Been working on getting it into solid condition before I spray it (2K Black of course!). Will be used for camping & general farting about with really.

It's the A-Frame Aluminium bodied version, so no rust, but as it's knockiing on a bit now, quite a few of the rivets holding it together have corroded (steel inserts i guess) so it's time to re-rivet the whole thing. Just didn't quite realise the following

a) there's a LOT of rivets
b) a hand riveter is good for 300 rivets before starting to fail....
c) there's a LOT of rivets

So I've been waiting for a suitable weekend and as well as doing some of the other rivets on the trailer, I decided it would be easier to take the gull wing door off.
Was a lot lighter than expected as the effort required to lift the door is quite high.



There were quite a few knocks and dents and bashes, which whilst I had the skins all apart, I managed to (at least partially) get it flat again.



The rubber moulding at the bottom of the Door has definately seen better days. Does anyone know where I can get some of this?



Then after a lot of graft over two days (remember I said Hand Riveter!!!)


Al ready for the rivets to be popped!.

I reckon I must have covered about 450 pop rivets in total this weekend Shocked Shocked

So now I'm about to order an air rivet gun as I can't face spending that long to rivet the damn thing back together when I take the other door off next weekend.....

And of course, there has to be the first bit of Black to get away from all that green.



It was amazing how much gulf sand came out of the doors!

So, apart from the re-reviting of the whole thing, I picked up a cheap gas cooker with grill from Aldi last week. I have more LED lights (from China) than I can shake a stick at, so it'll be well illuminated. Got a pair of gas struts off e-bay for 99p last week (from a BMW estate) which are the right length and will be able to lift the door.

Now I need to work on the following:-

Brackets for the gas struts
Leisure Battery fitment & wiring
Fold out worktop for cooker
fold out worktop at the back for the 'washing up' area
fold out internal shelf (SWMBO's request after our camping trip the other weekend)
other stuff as yet unknown!

So, I have a list of things I still need to get, but I wondered if anyone could help with this bit as I don't want to buy large quantity of stuff I only need a small ammount of.

Galvanised wire rope, about 2No 2-4mm x 1m (with cleats ) will be used to support the rear (removable) washing up shelf. If anyone has some and the kit to able to cut to size & finish the ends that I'd be happy to pay for Thumbs Up

Cheers all, will update you on the next installment Thumbs Up
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Post #48176215th Jun 2009 1:58 pm
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ad15
 


Member Since: 14 Dec 2008
Location: up that tree
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United Kingdom 2005 Discovery 3 TDV6 SE Manual Tonga GreenDiscovery 3

hey bodsy, if you try a chandlers you should be able to get cut to length the wire you need, inc cleats and crimping.. Thumbs Up
  
Post #48176415th Jun 2009 2:01 pm
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Wex
 


Member Since: 16 Apr 2007
Location: Knackeragua
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Ireland 2006 Discovery 3 TDV6 S Manual Bonatti GreyDiscovery 3

Bods , have you got a snap of it before you took a sledge to it ? Very Happy
  
Post #48176615th Jun 2009 2:04 pm
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Bodsy
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Member Since: 06 Nov 2006
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Censored I knew there'd be a sensible answer instead of working oiut what I need from e-bay.... Embarassed Embarassed Embarassed
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Post #48176715th Jun 2009 2:04 pm
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Bodsy
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Member Since: 06 Nov 2006
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Wex, I have, but on my other PC, will try to update later Smile
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Post #48176815th Jun 2009 2:05 pm
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Wex
 


Member Since: 16 Apr 2007
Location: Knackeragua
Posts: 5173

Ireland 2006 Discovery 3 TDV6 S Manual Bonatti GreyDiscovery 3

Cool Thumbs Up It's important , cos when you finish it we can say either " Bow down " or " Rolling Eyes you made an Censored out of that one Ian "

Wink Laughing

Thumbs Up
  
Post #48176915th Jun 2009 2:13 pm
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RLD
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Post #48185915th Jun 2009 5:20 pm
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90BHP
 


Member Since: 18 Oct 2006
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United Kingdom 2009 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

Rubber strip - Frosts or good classic car site . . .

Cable - B&Q or local bike shop, we used to cut it from 50M rolls, also have various braze or clamp on ends Thumbs Up

Thinking this would be a good project for next winter - goes off to find the price of old trailers Mr. Green
 "To finish first, one first has to finish ...."  
Post #48189215th Jun 2009 6:40 pm
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character
 


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rubber strips and all other manner of things!!!

http://www.albert-jagger.co.uk/Default.aspx?tabid=436
  
Post #48209615th Jun 2009 10:52 pm
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Bodsy
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ooooh! That might do the trick Thumbs Up Thumbs Up
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Post #48213415th Jun 2009 11:22 pm
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Ent
 


Member Since: 12 Oct 2007
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That trailer was full of character before you started poking about! Have you finished with my tow jaw?
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Post #48214915th Jun 2009 11:34 pm
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Bodsy
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full of Character yes, but the flapping aluminium panels were snagging on my Lehderhosen..... Wink

I've got a 'bit' I need on it's way to me at the end of the month. When do you need it back bud? You want to swap over the other one you've got.... Whistle Whistle Thumbs Up
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Post #48217416th Jun 2009 12:02 am
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DG
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Wales 
Re: Sankey Trailer progress and requests.... :-)

Bodsy wrote:


Al ready for the rivets to be popped!.


You practiced on yourself first eh Whistle Wink



Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021  
Post #48217616th Jun 2009 12:07 am
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Bodsy
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Member Since: 06 Nov 2006
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Rolling with laughter Rolling with laughter Rolling with laughter
I'll soon have my new air rivetter to sort that one out Laughing Laughing
 Bodsys Brake Bible

D4/D3 Remote FBH heat kits
BAS Remaps/ EGR Blank
Transmission Flush
Software updates/enabling


Clock/ SNOTM /3Flash / 4x4Info /BT Update /Service Reset/Error Codes / Gearbox Reset
See It Here 
 
Post #48218016th Jun 2009 12:11 am
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Ent
 


Member Since: 12 Oct 2007
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Iraq 2011 Discovery 4 3.0 SDV6 XS Auto Fuji WhiteDiscovery 4

Bodsy wrote:
full of Character yes, but the flapping aluminium panels were snagging on my Lehderhosen..... Wink

I've got a 'bit' I need on it's way to me at the end of the month. When do you need it back bud? You want to swap over the other one you've got.... Whistle Whistle Thumbs Up


Can do, are you passing?
 Club Exped trailer
Club Timed Climate
Club Flappy paddle steering wheel
Club 300bhp
Club Prospeed test pilot/lab rat
Club National Luna Stella conditioner 
 
Post #48218816th Jun 2009 1:11 am
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