Loom Repair |
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AirBag Pins79 viewsNew Wiring at AirBag ECU just need to back out the pins of the old and clip in the new.
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Burnt Bit97 viewsThis bit of wiring going to the connector was so close to bulkhead it got a bit burnt, Its for the clutch switch on a manual used for EPB, It will be replaced connector to pin with the wiring shown.
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Can Pair After73 viewsThe can pair repaired with twist maintained
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Can Pair Repair84 viewsThis is the high speed CAN bus Pair. By over twisting and keeping the repair short i will maintain the very important twist. Good soldering is a must it looks ropey in this shot but it is not, note the heat shrink pre placed on the wires to the right.
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example problems113 viewsInspection showed another Cut Airbag connector, a Missing connector and a few rogue wires at the bottom, the silver one marked Lin, is for the LIN BUS and is supposed to be like that though
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Drivers seat wiring Cut151 viewsSpare connector from my second hand seats shows where wiring to seat gets cut presumably by emergency services.
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Donar Loom100 viewsThis ball of wires is from a LHD which has been opened and had all audio wires removed, however it is a gold mine for the bits i need. I have pointed out the connectors i know i need for starters near the bottom.
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New Speaker Cables.111 viewsThis is the door connector, Main loom to Right, Door side to the left. to the top of the connectors you can see green and Green white wires which are the speaker ones. The door wiring is premium and has two pairs, the main loom was a 1 pair high line, so i am adding the pair you see (one already pinned up) to upgrade the loom to premium.
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Finished seats area108 viewsThis is a shot of the loom when it was finished from the pass (RHD) door
Both of the seats wiring can be seen, i replaced the conduit on the bottom right and the Yaw rate sensr connector can also be seen in the middle.
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Finished Passenger Kick panel area131 viewsMissing connetor (left most grey) & wiring in, (plastic bracket was broke will use the one in the car) Airbag wires & connector to connector previously cut replaced (on top of grey one to right).
And you can even see the 2 new speaker wires going into the Pass door connector at the very bottom.
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Extra wies at Amp area102 viewsAdditional speaker wires loomed in at Amp connectors can be seen being routed at the top.
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Pass seat wiring108 viewsClose up showing the re worked Pass seat wiring on the D3 loom next to the sport one.
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Looms laid out121 viewsview of both a d3 and sport loom from rear left quarter, the single tailgate sport is slightly to the left of the split D3. This was the only real area of difference.
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Wiring Laid out shown from other side121 viewsDamaged Disco 3 loom on bottom and new Sport one on top. This angle is as if you were looking at the drivers seat from the front (RHD). You can see the amp wiring centre shot and the rear door wiring to the left all duplicated.
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Left Overs101 viewsMy donar loom is a bit smaller, and of course there is now a small pile of removed wires.
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All wires done92 viewsAll the cut wires have been replaced now, almost time for the loom tape.
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new wires in85 viewsStarting to pull the new wires through.
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Missing PDC connector114 viewsThe front PDC sensor connector and wiring to the front had been removed.
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Yaw Rate Sensor102 viewsThe connector for the Yaw Rate sensor was missing and some rogue wires near the Airbag connectors.
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Pin swapping87 viewsExample of having routed the wires to their destination connectors to have the pins swapped out.
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Discarded cut wires80 viewsThese are Earth wires that have been completely replaced.
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Wire swapping91 viewsPulling out the old cut wires while routing in the new, you can see some already done in the lower loom body. The loom will be re wrapped at the end so i only need to hold it in place periodically at this point.
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New Wiring Overlaid98 viewsSport loom gives me length info to position replacement connector and its wiring in. Her you can see the new wires lying over the top of the cut of ones.
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Overlaid wires95 viewsOverlaid wires draped to floor ready to be inserted into loom.
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