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Broken / snapped steering rack... anyone seen this before.
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jenseneverest
 


Member Since: 12 Jun 2017
Location: somewhere
Posts: 769

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3
Broken / snapped steering rack... anyone seen this before.

I have had an absolute moment of madness and taken on a v8 disco as spares / repair.
It has a steering issue / noise, amongst what will no doubt be a long list of repairs.
I ended up towing it the 150 home with my disco, and a hired car trailer. (most quotes from towing firms to do the job were coming it at well over 700 quid) bloody hell they are Censored heavy.

Anyways back to the thread subject....
once home i jacked it up to see what is actually wrong with the steering.
The symptoms were pretty simple, no issue at all turning to the right - could be done with one finger.... but a very noisy clank and no power assist to the left. So now with the wheel off and it jacked up i can see the mount point of the rack itself has literally broken away, it has shiny new tie rods, but the racks mounting bolts are well rusty and don't look they have ever been off.

Is it possible a prior owner/mechanic has damaged the rack when changing the tie rods ??
Anyone seen this before ? also I hope the 2.7 rack also fits the V8 Question

Will upload some pics when i get a chance to change it.

TIA
  
Post #234541317th Aug 2023 8:44 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4993

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

I'd like to see that, could it be be corrosion related? If not I'll bet LR wouldn't mind a peek too!
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #234541417th Aug 2023 9:03 pm
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M3DPO
 


Member Since: 22 Sep 2010
Location: Notts.
Posts: 8192

England 2014 Discovery 4 3.0 SDV6 HSE Lux Auto Corris GreyDiscovery 4

Could it be accident damage?- check the wheels for signs of damage. Could the tie rod(s) have bent through accident damage?
 It can when others can't,
It will when others won't,
It goes where others don't. 
 
Post #234543718th Aug 2023 8:46 am
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Moo
D3 Decade 


Member Since: 13 Aug 2010
Location: UK
Posts: 14283

Ukraine 2005 Discovery 3 TDV6 S Manual Zambezi SilverDiscovery 3

PROFSR G wrote:
I'd like to see that, could it be be corrosion related? If not I'll bet LR wouldn't mind a peek too!


I doubt it. The car is well beyond the age of interest.
 New Defender L663 110 SE (known as Noddy!)

Sold Volvo XC90 R-Design (known as Basil)

Sold - D4 HSE (Known as Gerty)

No longer the Old Buses original owner Sad
231,000 miles and counting
05 S manual owned from March 2005
D4 Face lifted
Still original injectors and turbo
V8 Front brakes
BAS Remap, Allisport Intercooler and deCat
EGRs blanked
T-Max split charge
Hanibal Expeedition rack
Prospeed ladder
Duratrac tyres
IID BT
BAS FBH control 
 
Post #234544118th Aug 2023 9:43 am
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4993

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Many years ago I had a customer who's car suffered a snapped steering shaft. The car was 14 or 15 years old and the subsequent investigation into its failure was of VERY keen interest to the manufacturer BL.

Not the same circumstances, but its naive to think critical safety related failures are of no interest to the manufacturer regardless of age.
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #234546518th Aug 2023 1:56 pm
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nigethecat
 


Member Since: 11 Sep 2016
Location: Marnoch
Posts: 4224

Ukraine 2016 Discovery 4 3.0 SDV6 Commercial XS Auto Corris GreyDiscovery 4

I think JLR's interest in the vehicle stops about 14 or 15 minutes after it's driven out the showroom Whistle
 I want to see the sweets before I get into your windowless van... I'm not stupid!

Corris Grey D4 Commercial SE 2016
Zermatt Sliver 2007 D3 SE manual (gone)
Indus Silver D4 HSE 2015 (gone)
Bonatti Grey D3 HSE 2006 (gone)
White D3 S (LHD) 2007 (gone)
Firenze Red D4 HSE 2014 (gone)
Black RRS 3.6TDV8 2008 (gone)
Rusty Green Defender 110 1997 (gone)
Black FL2 HSE 2013 (gone) 
 
Post #234547018th Aug 2023 2:20 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4993

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Rolling with laughter Rolling with laughter
No argument there Nige Thumbs Up
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #234547218th Aug 2023 2:40 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10635

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

Not 15 minutes before it leaves the showroom ?

Anyway, it lastest longer than the LR electric steering rack bolts
  
Post #234547718th Aug 2023 3:28 pm
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kajtzu
 


Member Since: 11 Aug 2017
Location: Helsinki
Posts: 6703

Finland 2005 Discovery 3 4.4 V8 HSE Auto Cairns BlueDiscovery 3

nigethecat wrote:
I think JLR's interest in the vehicle stops about 14 or 15 minutes after it's driven out the showroom Whistle


If you’ve transferred the money, the sales guy got their commission, well….. Mr. Green Mr. Green Mr. Green
  
Post #234549018th Aug 2023 5:35 pm
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jenseneverest
 


Member Since: 12 Jun 2017
Location: somewhere
Posts: 769

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3

Thanks for the replys Thumbs Up
Well none the wiser to the actual cause of this break tbh
No obvious damage to the suspension or wheel's that I can see. The hydraulic pipes are rusted to an unsafe level so have to order some of those.
Anyone got the forums advance factor's discount code handy?

Took a pic of it before dismantled this morning


  
Post #234556119th Aug 2023 7:26 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4993

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Possibly a kerb impact or a jacking incident gone wrong. Looks like someone had lots of spare scutch coat lying around their workshop Laughing

She's a rusty old girl in the rest of the Chassis is like that.
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #234556219th Aug 2023 7:38 pm
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kajtzu
 


Member Since: 11 Aug 2017
Location: Helsinki
Posts: 6703

Finland 2005 Discovery 3 4.4 V8 HSE Auto Cairns BlueDiscovery 3

Try AF4LRP Thumbs Up
  
Post #234556319th Aug 2023 7:43 pm
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jenseneverest
 


Member Since: 12 Jun 2017
Location: somewhere
Posts: 769

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3

PROFSR G wrote:
Possibly a kerb impact or a jacking incident gone wrong. Looks like someone had lots of spare scutch coat lying around their workshop Laughing

She's a rusty old girl in the rest of the Chassis is like that.


She certainly is.... What makes it worse is some clown has painted right over the flackey bits..... Front to back. Will be great fun getting it all off to do correctly.
Mine is a year older and prestine in comparison.
Sadly the diesel has to go thanks to this ulez Censored .
This will hopefully cure my v8 itch.... But at this point I have not even been out of first gear in the project motor. It needs all the arm's, disc's, brake pipes and then look at the air suspension and handbrake!! I must be bloody mad.

Thanks @kajtzu
  
Post #234557319th Aug 2023 10:14 pm
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