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My D4 “Overland” Project
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15214

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

tanters wrote:
ronp wrote:


@ Tanters - the other side?????
Was actually thinking in installing a Bosch washing machine and matching tumble dryer. Rolling Eyes

Laughing


Wha, no dishwasher? Disappointed Laughing


Already sorted that, I’m removing the fridge and it’s going in the cubby box. Wink

Laughing
 I was a normal heterosexual chap, but in these new woke awakenings I now identify as a Wardrobe. 

Last edited by ronp on 19th Apr 2023 8:58 pm. Edited 1 time in total 
Post #233389919th Apr 2023 8:53 pm
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15214

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

Well worst / hardest job of the project just done …… bringing the cabling from rear to front.
Removing the sill & seatbelt trim to channel the cable through was bad enough.
However the biggest issue was taking it through the bulkhead.
Now there is a grommet, easily spotted/accessed on the D3 & early D4s, but just trying to spot it is like getting all the stars in the universe aligned….. so no way of getting your hands/fingers on it.
You spot it, but then when you put a torch or tool deep into the darkness, you’re fishing blindly.
From the cabin, it’s not easy either, there’s a thick firewall foam covering the potential area.
You can get your fingers to it, but you can’t move them….. so it was a stab of a long screwdriver to find the hole.
Then it’s a chisel to try and cut the foam away.
From both the engine bay and the cabin the wiring looms also gets in the way.

Took two afternoons, bruised ribs & shoulders, aching all over from a constant crouched position, cut/grazed hands, bleeding knuckles and nails snagged to the quick ……… but it’s now done !


Made a bracket to mount the busbar unit (busbar won’t be installed until completion).
Tomorrow will look to discreetly channel the cable to the main battery across the bulkhead.

Click image to enlarge


.... and it's another day tomorrow !
 I was a normal heterosexual chap, but in these new woke awakenings I now identify as a Wardrobe.  
Post #233390119th Apr 2023 8:57 pm
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Moo
D3 Decade 


Member Since: 13 Aug 2010
Location: Wiltshire
Posts: 13912

Ukraine 2005 Discovery 3 TDV6 S Manual Zambezi SilverDiscovery 3

Great effort. Nice job. Thumbs Up
 New Defender L663 110 SE (known as Noddy!)

Sold Volvo XC90 R-Design (known as Basil)

Sold - D4 HSE (Known as Gerty)

No longer the Old Buses original owner Sad
231,000 miles and counting
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Post #233390919th Apr 2023 10:17 pm
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15214

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

Thanks Moo, appreciate that. Thumbs Up

Spent a couple of hours this afternoon tidying everything up.
Got the cabling going discreetly through under the upper bulkhead and popping out at the main battery.

Click image to enlarge


Click image to enlarge


Click image to enlarge


Also popped back in all the interior under dash, sill & seatbelt trim.
Greased up all the securing studs/clips with Vaseline (other brands are available).
Hopefully means if I need to get back into it, they’ll pop off ok ( & maybe prevent potential rattling).


.... and it's another day tomorrow !
 I was a normal heterosexual chap, but in these new woke awakenings I now identify as a Wardrobe.  
Post #233398720th Apr 2023 8:01 pm
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RogB
 


Member Since: 15 Jun 2018
Location: Mansfield
Posts: 1651

United Kingdom 

as always with all your LR ive seen its looking incredible, massively impressed with your skills and results Bow down

cant wait to see the finished project and some pics of it being used in anger Thumbs Up
 2011 D4 XS 305 MY12 - gone but not forgotten  
Post #233401421st Apr 2023 7:13 am
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15214

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

Too kind of you Rog, but really, I have no idea what I’m doing, I’m just “winging it” and hoping for the best. Laughing

Well today, finally got the trim & electrics installed, D4 fired up, tested all, and everything is working as it should. Smile
Not got the solar panel fitted on the roof yet, though I have wired it all up.
For now I’ve plugged the + connector on the roof and it’s all weatherproof.
The solar panel will be fitted later, after I’ve completed & fitted the Def side boxes (& had a bit of a holiday).
It’s just great to have the D4 with its seats up & back to normal.

Click image to enlarge


Happy with the installation, it even works out well for passengers in the rearmost seats, as there are no OEM power points in this section (apart from over the shoulder on the N/S rear).
So rearmost passengers now have power sockets, USB’s and a 3 pin household socket…….
….. not that I carry anybody in the rear. Laughing

Click image to enlarge


.... and it's another day tomorrow !
 I was a normal heterosexual chap, but in these new woke awakenings I now identify as a Wardrobe.  
Post #233409621st Apr 2023 8:22 pm
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beanoir
 


Member Since: 02 Sep 2021
Location: Bedfordshire
Posts: 27

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Indus SilverDiscovery 4

really enjoyed reading this thread. If I'd had the space, I'd have kept the D4 and done a similar thing as a project, alas...
  
Post #233421222nd Apr 2023 7:31 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13658

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

ronp wrote:
Too kind of you Rog, but really, I have no idea what I’m doing, I’m just “winging it” and hoping for the best. Laughing

Well today, finally got the trim & electrics installed, D4 fired up, tested all, and everything is working as it should. Smile
Not got the solar panel fitted on the roof yet, though I have wired it all up.
For now I’ve plugged the + connector on the roof and it’s all weatherproof.
The solar panel will be fitted later, after I’ve completed & fitted the Def side boxes (& had a bit of a holiday).
It’s just great to have the D4 with its seats up & back to normal.

Click image to enlarge


Happy with the installation, it even works out well for passengers in the rearmost seats, as there are no OEM power points in this section (apart from over the shoulder on the N/S rear).
So rearmost passengers now have power sockets, USB’s and a 3 pin household socket…….
….. not that I carry anybody in the rear. Laughing

Click image to enlarge


.... and it's another day tomorrow !


Take my hat off to u mate as that looks an extremely neat and tidy installation , can clearly see how much care and attention to detail that you’ve done

Bet ur well pleased with it and indeed should be really proud of what you’ve achieved

brilliant thread and thks so much for sharing Bow down Thumbs Up
   
Post #233435924th Apr 2023 3:58 am
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DJEwen
 


Member Since: 19 Apr 2017
Location: Cairn o’ Mount
Posts: 51

Scotland 2005 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Really tidy work there, Ronp. Well done!
 2005 Discovery 3 HSE Zambezi Silver 56,000mls  
Post #233449525th Apr 2023 1:36 pm
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nigethecat
 


Member Since: 11 Sep 2016
Location: Marnoch
Posts: 4148

Ukraine 2016 Discovery 4 3.0 SDV6 Commercial XS Auto Corris GreyDiscovery 4

Nicely done Ron, love the way the switches are built into the underside of the side panels Thumbs Up are you keeping the back seats or removing them for more space?... if that's the case then maybe a Commercial next time Whistle

 I want to see the sweets before I get into your windowless van... I'm not stupid!

Corris Grey D4 Commercial SE 2016
Zermatt Sliver 2007 D3 SE manual (gone)
Indus Silver D4 HSE 2015 (gone)
Bonatti Grey D3 HSE 2006 (gone)
White D3 S (LHD) 2007 (gone)
Firenze Red D4 HSE 2014 (gone)
Black RRS 3.6TDV8 2008 (gone)
Rusty Green Defender 110 1997 (gone)
Black FL2 HSE 2013 (gone) 
 
Post #233450725th Apr 2023 3:20 pm
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15214

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

Thanks all chaps. Bow down

Staying as a 7 seater thanks Nige, don’t reckon there’s any extra space to be gained on the Comm…. or am I wrong?

D4 been at my *local indie for servicing & mot over the last two days, so not been able to progress anything.
(* local = total of 6 hours driving to get this done)

But glad to say, the electronics appear to be working well. …. as the D4 didn’t go up in flames over that period. Rolling Eyes

And very happy with the installation so far …. but as yet, still to put it to “proper camping” use. Thumbs Up

So my next stages are :- finalise the fitment of the two Defender side boxes (hopefully this week), fit the solar roof panel (already having the wiring/regulator now in place), rear wing side table, sort out the awning strip lighting & (home made) side tarps, and finally fit the “old defender” style mudflaps.

It will be done!
 I was a normal heterosexual chap, but in these new woke awakenings I now identify as a Wardrobe.  
Post #233456025th Apr 2023 8:53 pm
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AndyButch
 


Member Since: 19 Oct 2020
Location: Royal Wootton Bassett
Posts: 97

United Kingdom 2016 Discovery 4 3.0 TDV6 Landmark LE Auto Yulong WhiteDiscovery 4

Cracking job Ron, I'd love to see the mud flaps once fitted, not so many options for rugged ones now TuffRok have gone
 1978 Series 3 88 Military Green (Gone)
1983 110 V8 Masai Red (Gone)
1997 Discovery 1 XS Cobalt Blue (Gone)
1999 Defender 110 TD5 Safari Epsom Green (Gone)
2001 Freelander Sport Buckingham Blue (Gone)
2016 Discovery 4 Landmark Yulong White "Larry" (Written off)
2015 Discovery 4 HSE Luxury Corris Grey "Sol" 
 
Post #233489128th Apr 2023 9:07 am
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15214

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

Thumbs Up

The mudflaps I’ve got a RallyflapZ in 5.5mm thick

https://www.rallyflapz.co.uk/rallyflapz--m...6110-p.asp

Had them on my bench since Dec and they do look fine, but truth will be when they’re actually fitted.
 I was a normal heterosexual chap, but in these new woke awakenings I now identify as a Wardrobe.  
Post #233489728th Apr 2023 10:07 am
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tanters
 


Member Since: 24 Oct 2007
Location: Oireland
Posts: 4284

Ireland 2005 Discovery 3 TDV6 Base 5 Seat Manual Tonga GreenDiscovery 3

The commercial spec just reduces the weight by taking out the heavier seats. You also hve the bulkhead for safety behind drivers seats. If you do decide to go that route, I have the full kit taking up space in the shed Whistle
 A happy childhood ... is the worst possible preparation for life.  
Post #233490228th Apr 2023 11:19 am
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15214

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

I’M KEEPING IT AS A 7 SEATER. Rolling Eyes

Never, ever did I suggest otherwise. Confused

But thanks for the offer. Thumbs Up
 I was a normal heterosexual chap, but in these new woke awakenings I now identify as a Wardrobe.  
Post #233490628th Apr 2023 11:28 am
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