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Injector removal
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4
Injector removal

Hello all.

I need to get my injectors out and wondered if any one can direct me to the right tool for the job?
Cheers all.
  
Post #23704224th Jun 2024 3:02 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 5052

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Normally they come out without any struggle unless the copper seals have been leaking. If the seals have failed an injector puller (slide hammer) along with a spray lubricant will get them free.......eventually. Laughing

There's plenty of cheap pullers available everywhere. Thumbs Up
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #23704675th Jun 2024 12:34 am
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4

Thank you.

I am really after which puller people use successfully, as the injectors under the bulkhead are space limited.
  
Post #23704715th Jun 2024 6:52 am
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 5052

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

If they rears won't budge you need to twist them back and forth and pull at the same time. Use wd40 as a lube or brake cleaner to dissolve the carbon. Sometimes it takes time if they're stuck but you'll get there.


If things are really bad slacken the injector retaining bolts a couple of turns (or fit longer ones) then crank over the engine a few revolutions and the compression will (should) pop them for you Thumbs Up

But be careful Exclamation
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #23704985th Jun 2024 1:20 pm
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4

Cheers. But how do you twist them? They have no flats for a spanner…..mildly vexing.
  
Post #23705015th Jun 2024 1:53 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 5052

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Use a socket and a short extension over the pipe fitting or a water pump pliers on the cast body. Make certain you retrieve the copper seals and you must renew them. Thumbs Up
 yµ (idµ - eAµ) ψ=mψ

 


Last edited by PROFSR G on 5th Jun 2024 2:06 pm. Edited 1 time in total 
Post #23705025th Jun 2024 2:02 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 5052

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Double posted Rolling Eyes
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #23705035th Jun 2024 2:04 pm
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4

Appreciate the reply. We must be talking of differing injectors.

The pipe fitting is threaded and there is zero space to grip the body as the leak off comes out the side at an angle and there is no space under it to grip the body.
Yes…..most vexing.
  
Post #23705085th Jun 2024 2:36 pm
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4

This the exact same injector.

Click image to enlarge
  
Post #23705105th Jun 2024 2:49 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 5052

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Yeah I'm in D3 thinking mode. Rolling Eyes
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #23705115th Jun 2024 2:52 pm
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4

Appreciate the replies regardless.

Hopefully some one with a D4 can chime in. Cheers
  
Post #23705416th Jun 2024 7:19 am
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4

OK….so i picked this up off the Amazon for 21 euros.

M14 thread and it screws down on to the top of the injector. Gentle repeated tapping and the injector rises upwards. Hooray.

I will try to work out how to fit it to the rear one now! I suspect the welder might come out to make an angled bracket.
Is it possible to get a crowdfunding thing going to arrange to repeatedly ass kick the designer of this cars engine bay?

Click image to enlarge
  
Post #23706717th Jun 2024 2:47 pm
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4

Ah….the joy of the rear injector.
The land rover adaptor/special tool to use on the slide hammer is not available to the public….so that is a Censored !

So, i found a company in Germany selling a swivel joint on a M14 fitting for the injector and a M10 fitting for a slide hammer.
This all fitted nicely but there was still not enough room under the bulkhead to get the angle to pull it out as the plastic housing for the wiring loom blocks the way.
So shifting that forwards and there is enough room to get the slide hammer shaft right up against the rubber seal and the angles work perfectly to tap that sucker out.

One thing i learnt was that the bonnet goes vertical! Who knew! Pop off the gas struts and there is a spring clip that shifts over to clip in a safety knob holding the bonnet secure….brilliant.
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Post #237132617th Jun 2024 5:44 pm
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Tyty
 


Member Since: 18 Aug 2022
Location: South West
Posts: 81

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Nice work,

It is always the rear ones that will be stuck solid. I have had luck in the past when I was doing the secondary turbo and manifolds, I was able to take off the engine mount and dropped the engine by a couple inches made a massive difference!
   
Post #237149120th Jun 2024 11:56 am
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Carl and Petra
 


Member Since: 13 Feb 2015
Location: Hautes Pyrenees
Posts: 219

France 2015 Discovery 4 3.0 TDV6 SE Auto Sumatra BlackDiscovery 4

I can not even fathom how i would drop the engine in this thing! I thought you would have to lift the body to achieve that.
  
Post #237151920th Jun 2024 5:18 pm
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