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Rear exhaust problem
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Ecosse
 


Member Since: 07 Jan 2005
Location: Grampian, Scotland
Posts: 889

Rear exhaust problem

Anyone else encountered this? - was getting an odd vibration/rattle at tick over, slightly audible in car but a loud rattle outside as if there was a stone behind a heat shield or similar.

Just taken a look and the rear (right) exhaust is the problem - it is still suspended from its rubber mount but the join between it and the central section - it seems as if the two simply slot together? - has loosened and the rear section is therefore rotating freely around the central section pipe and therefore getting out of allignment & vibrating against the bodywork!

Anyone know if/how the 2 pipe sections are meant to be sealed together - there is no sign of a clamp on the left exhaust, so I reckon they must use some form of heat seal at the factory? Suggestions to fix? - is it a warranty job or a quick visit to an exhaust specialist; just seems rather poor quality to fail at 1 yr old!
  
Post #77561317th Mar 2011 10:39 pm
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WelshDisco
 


Member Since: 24 Sep 2007
Location: Cynon Valley
Posts: 123

Wales 2011 Discovery 4 3.0 TDV6 XS Auto Zermatt SilverDiscovery 4

Warranty Job! for sure.
 2010/60 Discovery 4 XS Zermatt Silver - Privacy Glass, Timed Climate (with remote), Voice, 4x4 screen, Bong on lock/un-lock (Pete BellAutos)
Discovery TDV6 SE (06) Gone!
Military 90 (1986) gone but not fogotten!
TV Option (Thanks to Wiggs)
Parrot CK3100 
 
Post #77567618th Mar 2011 9:01 am
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DSL
Keeper of the wheelie bin 


Member Since: 11 May 2006
Location: Off again! :-)
Posts: 73090

Ukraine 

Warranty so main stealer, unless you want to pay for it. Whistle
   
Post #77567718th Mar 2011 9:04 am
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boris
 


Member Since: 22 Aug 2006
Location: Glasgow
Posts: 9

Scotland 2015 Discovery 4 3.0 TDV6 XS Auto Stornoway GreyDiscovery 4

Just had the exact same fault. Cracked at what looks like sleeve fit no clamp I think it probably been an interference fit at the factory. Local dealer wants to weld the unit back together. Told them I’m not happy with this solution as the car is still under warranty and any welding I believe would only result in putting more stress into the unit for it to fail again sometime in the future. They have agreed to contact L/R regarding replacement. Waiting on answer.
  
Post #83654819th Sep 2011 11:07 am
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Q86ARR
 


Member Since: 23 Feb 2010
Location: Jersey
Posts: 379

United Kingdom 2012 Discovery 4 5.0 V8 HSE Manual Bali BlueDiscovery 4

Had one in like this too. Replaced the exhuast.

Welding is not a recognised LR repair.

Might be worth pointing your dealer to
SSM45957 - 3.0 TDV6 Centre Exhaust Muffler Weld Concern

Not sure if this covers your concern though.
  
Post #83676119th Sep 2011 8:18 pm
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boris
 


Member Since: 22 Aug 2006
Location: Glasgow
Posts: 9

Scotland 2015 Discovery 4 3.0 TDV6 XS Auto Stornoway GreyDiscovery 4

Dealer has now confirmed that they will replace the exhaust system under warranty. No gnashing of teeth etc just good customer service. Big change in this dealers response since the service manager left some time ago.................!!!! Get the car back tomorrow. Smile Smile
  
Post #83741220th Sep 2011 8:50 pm
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DRRP
 


Member Since: 03 Oct 2012
Location: Glasgow
Posts: 28

Scotland 2012 Discovery 4 3.0 SDV6 GS Auto Santorini BlackDiscovery 4

Hello,

Just noticed this fault on my 6 month old D4. Rattle from the drivers side rear section of exhaust and more of the tail pipe visible below the back of the car than usual. Had a look underneath the car and as previously reported rear section still attached by hangers and rubbers, but rear section of pipe no longer properly secured to the centre section.

I'll be off to the dealers in the morning - good to know i should expect a replacement and not a "bodged" repair.

(Thanks for previous posts - it is always good to know you are not alone)

Best regards,

Dean
  
Post #10301366th Jan 2013 5:47 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20844

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Had this on a customers D4 recently. Was in for a service and rattle from exhaust. Noise was coming from the centre silencer, so the car was run into the local dealer. Replaced the whole rear section of exhaust under warranty Thumbs Up
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #10301976th Jan 2013 6:53 pm
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MartinR
 


Member Since: 27 Jan 2008
Location: Oxon
Posts: 708

United Kingdom 2012 Discovery 4 3.0 SDV6 XS Auto Galway GreenDiscovery 4

Me too Big Cry
  
Post #103522815th Jan 2013 8:31 am
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15264

Scotland 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

Had this issue too.
When standing outside with vehicle on tickover, it sounded like a low rest cycle on swmbo's washing machine.
Dealer replaced rear NS exhaust ( under warranty) so now washing machine free. Thumbs Up
 ...... always on the road less travelled 🚧  
Post #103523715th Jan 2013 9:17 am
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

Bit of a surprise this given that Disco exhausts seem to last forever (well, relatively). Hope they are not changing to inferior components.
 Land Rover - Turning Drivers into Mechanics Since 1948

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Post #103524115th Jan 2013 9:29 am
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MartinR
 


Member Since: 27 Jan 2008
Location: Oxon
Posts: 708

United Kingdom 2012 Discovery 4 3.0 SDV6 XS Auto Galway GreenDiscovery 4

Topix has a bulletin that sounds related: LTB00479v2 3.0L TDV6 Exhaust Weld
Don't suppose anyone knows what it says?
  
Post #103524815th Jan 2013 9:49 am
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The Large One
 


Member Since: 20 Apr 2007
Location: Down the polytunnel
Posts: 6143

England 2009 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

MartinR wrote:
Topix has a bulletin that sounds related: LTB00479v2 3.0L TDV6 Exhaust Weld
Don't suppose anyone knows what it says?


SECTION: 309-00
3.0L TDV6 Exhaust Weld
AFFECTED VEHICLE RANGE:
Discovery 4 / LR4 (LA)
Model Year: 2010-2012
VIN: AA510178-CA638508

Range Rover Sport (LS)
Model Year: 2010-2012
VIN: AA212145-CA771688


MARKETS:
All Diesel Markets
CONDITION SUMMARY:
Situation:
This bulletin is for information only.

This version has been issued for a change to the Summary.

NOTE: The one piece exhaust is production fit only. For service repairs where the weld has broken prior to the cut off VIN numbers please refer to TOPIx Workshop Manual, section 309-00 Exhaust System for repair guidance.

A new (weld less) one piece exhaust system has now been introduced from Production from the following VIN numbers – Discovery 4 – CA638508 Range Rover Sport – CA771688

If appropriate a local repair of the weld can be claimed under a ZZZ001 warranty claim.

Cause: Poor weld during manufacturing of the exhaust at the supplier.
 TLO has left the building.......
I no longer work for a Landrover Dealer


My little chilli sauce business http://www.thechillees.co.uk
if you would like to order anything just give me a shout 
 
Post #103526515th Jan 2013 10:34 am
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MartinR
 


Member Since: 27 Jan 2008
Location: Oxon
Posts: 708

United Kingdom 2012 Discovery 4 3.0 SDV6 XS Auto Galway GreenDiscovery 4

Thanks!
  
Post #103527415th Jan 2013 10:43 am
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MartinR
 


Member Since: 27 Jan 2008
Location: Oxon
Posts: 708

United Kingdom 2012 Discovery 4 3.0 SDV6 XS Auto Galway GreenDiscovery 4

Currently sitting in dealers while they remove the flappy bit, then they'll replace the part not weld. I'd expected this to be a bit more of a battle!
  
Post #103533315th Jan 2013 12:27 pm
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