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My HSE Build Thread - Preparing for a 10,000km adventure
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lee apex
 


Member Since: 17 Jan 2014
Location: Suffolk
Posts: 52

England 2005 Discovery 3 TDV6 S Auto Zambezi SilverDiscovery 3

Looks great! good luck with the trip!
  
Post #134210816th Sep 2014 7:32 pm
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Parallax33
 


Member Since: 03 Jun 2014
Location: Christchurch
Posts: 1125

United Kingdom 2014 Discovery 4 3.0 SDV6 XXV LE Auto Causeway GreyDiscovery 4

So did the case sponge really reproduce the new car smell long term?
 Justin

Discovery 4 MY14 XXV Causeway Grey
RRS MY12 Autobiography
Discovery 4 MY12 GS
Nanocom, Cruise Control, Cubby Fridge, TomTom SatNav, Xenons, BlackVue 
 
Post #134225416th Sep 2014 9:43 pm
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Jetlag
 


Member Since: 10 Mar 2012
Location: Johannesburg
Posts: 205

South Africa 2012 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Thanks for all the comments guys, more photos coming soon.

The case sponge smell did not last as it was oxidized. I'm thinking of putting some sponge into one of those zipper bags and see if the smell lasts.
 Disco 4 SDV6 HSE with Compomotives, BFG 265/65R18s, BigCountry drawer system, Melvill & Moon covers, NL 52L fridge, FR Spare Wheel Carrier, FR Roof Rack, Tenco RTT, FR 50" LED Bar, dual spots, Lift Rods, Mantec Snorkel, C-TEK Dual batt system, 270 Ostrichwing, Maxtrax, Icom ID-5100, Icom ID-51 as secondary, IIDtool BT
Follow my adventures on Instagram @XpeditionAfrica
 
 
Post #134229917th Sep 2014 5:16 am
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Parallax33
 


Member Since: 03 Jun 2014
Location: Christchurch
Posts: 1125

United Kingdom 2014 Discovery 4 3.0 SDV6 XXV LE Auto Causeway GreyDiscovery 4

Ha! Good to know... Looking forward to following your adventure Thumbs Up
 Justin

Discovery 4 MY14 XXV Causeway Grey
RRS MY12 Autobiography
Discovery 4 MY12 GS
Nanocom, Cruise Control, Cubby Fridge, TomTom SatNav, Xenons, BlackVue 
 
Post #134231317th Sep 2014 6:40 am
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LiftedDisco
 


Member Since: 10 Jun 2010
Location: Towcester
Posts: 1002

United Kingdom 2016 Discovery 4 3.0 SDV6 Commercial Auto Barolo BlackDiscovery 4

Jetlag wrote:


Also had to order a bunch of Front Runner goodies such as water tanks, roofrack fittings and brackets. Will post more photos of these later.



I like the use of your verb here - I don't think my Fun Prevention Officer understands the full meaning of the phrase and insists that I have simply ordered "more stuff..."

I think I will need to use the verb 'had to order' more often moving forwards!

Rolling with laughter

Cracking thread... I am deeply envious and will watch with interest...
 D4 Commercial - 65 Plate, 2016MY

D5 Commercial - Handed back when I left that job…
D4 Commercial (2014MY) - gone
D4 Commercial SDV6 - Baltic Blue (also gone)
D1 300TDi... 2" lift, HD bumpers (both), detachable tow hitch, 9,500lb winch, 235/85/16 muds and plenty of other toys (gone to make way for the next toy...)

Smiles per Mile - Tornado Motorsports caged Evo 3... 100" Defender look-alike, with Range Rover running gear - all fully IVA'd and registered! 
 
Post #134262117th Sep 2014 1:35 pm
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Jetlag
 


Member Since: 10 Mar 2012
Location: Johannesburg
Posts: 205

South Africa 2012 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Thanks for all the comments and compliments guys!

Today I have purchased a solar power kit to power my fridge and lights Smile

Quote:
Features
The Solar68 can be placed on the ground, on a flat surface, pegged down on one side and hung on the other side
There is no glass so it is almost unbreakable (as long as you don’t drive over it or fold/bend the panel)
It is waterproof so it can even be left out in the rain
A protective sheet is supplied with the Solar68 to prevent stones and mud from scratching the teflon coated surface
The laminate is fitted with a 2 pole 50A connector

Specifications
Cell type triple-junction thin film
Maximum power 68W
Maximum power voltage 16.5V
Maximum power current 4.1A
Length (solar panel) 2895mm
Width (solar panel) 395mm
Weight 5.0kg (5.3kg with the protective sheet)






 Disco 4 SDV6 HSE with Compomotives, BFG 265/65R18s, BigCountry drawer system, Melvill & Moon covers, NL 52L fridge, FR Spare Wheel Carrier, FR Roof Rack, Tenco RTT, FR 50" LED Bar, dual spots, Lift Rods, Mantec Snorkel, C-TEK Dual batt system, 270 Ostrichwing, Maxtrax, Icom ID-5100, Icom ID-51 as secondary, IIDtool BT
Follow my adventures on Instagram @XpeditionAfrica
 
 
Post #134350918th Sep 2014 2:57 pm
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Jetlag
 


Member Since: 10 Mar 2012
Location: Johannesburg
Posts: 205

South Africa 2012 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Morning friends, this past weekend I decided to make some headlight guards for the Landy and decided to share a "How-To" guide with you all.

By undertaking this process I am assuming you know how to remove your headlight cluster as well as your tail light cluster so I will not be posting on how to do that. By following this guide, I will not be held responsible, accountable or liable for any damage you cause to your light clusers or yourself. Do so at your own risk.

Find suitable perspex/ plexi glass. I opted to go for 5mm thickness as I wanted some protection from bigger stones/ branches.

To do this you need a large-ish oven, a flat plate (I just used the grill), a pair of oven gloves, Dremel and safety glasses.



I also bought 8 little squares about the size of 10mm x 10mm in order to test the different temperatures and times in my oven. I HIGHLY recommend you do this for best results.

I set the oven to 180 degrees Celsius, put the first square in for the following times:

10mins - This was way too long, it was very malleable but bubbled and when forming it with my oven gloves there were imprints of the gloves.

8mins - This seemed a bit better but it was still too long as I could see the imprint of the oven gloves

6mins - This was starting to look a lot better but there was still a bit of warping when looking through

5mins - Perfect Very Happy

 Disco 4 SDV6 HSE with Compomotives, BFG 265/65R18s, BigCountry drawer system, Melvill & Moon covers, NL 52L fridge, FR Spare Wheel Carrier, FR Roof Rack, Tenco RTT, FR 50" LED Bar, dual spots, Lift Rods, Mantec Snorkel, C-TEK Dual batt system, 270 Ostrichwing, Maxtrax, Icom ID-5100, Icom ID-51 as secondary, IIDtool BT
Follow my adventures on Instagram @XpeditionAfrica
 
 
Post #134549822nd Sep 2014 6:03 am
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Jetlag
 


Member Since: 10 Mar 2012
Location: Johannesburg
Posts: 205

South Africa 2012 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Buy a sheet of plastic, I went with A2 size paper pockets from an artist shop as this plastic is a bit stiffer and easier to work with.



Cut the plastic in half, 2 pouches gives you 4 sheets - 1 for each light. I ended up only using 1 pouch as the template can be inverted for the other light.

Place the sheet over the light cluster and draw the outline of the light which will be the cut lines.





Place the plastic with the outlines under the perspex sheet and trace the outline.



Click image to enlarge


Get your Dremel and Safety glasses and get ready to cut. Leave the oven on from your tests earlier



Click image to enlarge
 Disco 4 SDV6 HSE with Compomotives, BFG 265/65R18s, BigCountry drawer system, Melvill & Moon covers, NL 52L fridge, FR Spare Wheel Carrier, FR Roof Rack, Tenco RTT, FR 50" LED Bar, dual spots, Lift Rods, Mantec Snorkel, C-TEK Dual batt system, 270 Ostrichwing, Maxtrax, Icom ID-5100, Icom ID-51 as secondary, IIDtool BT
Follow my adventures on Instagram @XpeditionAfrica
 
 
Post #134549922nd Sep 2014 6:03 am
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Jetlag
 


Member Since: 10 Mar 2012
Location: Johannesburg
Posts: 205

South Africa 2012 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Once you have cut your perspex in the shape of the lights, its now time to put them in the oven.



NOTE: Handy to have your light cluster close by ready for you to quickly place the hot perspex over the cluster to form.



When you remove the perspex from the over, quickly place it over the light cluster and push down with your oven gloves on. You will have to hold it for approx 1 minute to harden to the shape of your headlight. After a minute you can put it under a tap to speed up the cooling process.
Once you have formed your perspex it will look like this





Now its time to do some final mark ups to neaten up your molded perspex.

Click image to enlarge
 Disco 4 SDV6 HSE with Compomotives, BFG 265/65R18s, BigCountry drawer system, Melvill & Moon covers, NL 52L fridge, FR Spare Wheel Carrier, FR Roof Rack, Tenco RTT, FR 50" LED Bar, dual spots, Lift Rods, Mantec Snorkel, C-TEK Dual batt system, 270 Ostrichwing, Maxtrax, Icom ID-5100, Icom ID-51 as secondary, IIDtool BT
Follow my adventures on Instagram @XpeditionAfrica
 
 
Post #134550022nd Sep 2014 6:04 am
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Jetlag
 


Member Since: 10 Mar 2012
Location: Johannesburg
Posts: 205

South Africa 2012 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Final Check

Click image to enlarge


Time to put some sticky pieces onto the light to hold the perspex to it. I had some excess sticky strips from my BlackVue cameras and used those



Final Product



 Disco 4 SDV6 HSE with Compomotives, BFG 265/65R18s, BigCountry drawer system, Melvill & Moon covers, NL 52L fridge, FR Spare Wheel Carrier, FR Roof Rack, Tenco RTT, FR 50" LED Bar, dual spots, Lift Rods, Mantec Snorkel, C-TEK Dual batt system, 270 Ostrichwing, Maxtrax, Icom ID-5100, Icom ID-51 as secondary, IIDtool BT
Follow my adventures on Instagram @XpeditionAfrica
 
 
Post #134550122nd Sep 2014 6:04 am
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beanie
Site Sponsor 


Member Since: 12 Mar 2011
Location: In the garage messing with something
Posts: 14336

England 2013 Discovery 4 3.0 SDV6 GS Auto Fuji WhiteDiscovery 4

Great idea, I like it Thumbs Up
 Altox GSM FBH controller thread


IID Pro MV License - D3, D4 & RRS - Enabling, Updates, D4 & RRS Timed / Remote Climate, D4 Bluetooth fitting
PM me for details




Owner of the original "Beanie" grille
D4 & RRS style D3 grilles made to order
  
Post #134550522nd Sep 2014 6:17 am
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Iguana
 


Member Since: 14 Oct 2013
Location: 'Sunny' Zomerset
Posts: 9424

Ukraine 

Well done indeed, top bit of work Thumbs Up

Will be interesting to see how well they work, any impact to how well the headlights shine?
 Iggy/Ieuan

Current LR =
2015 RR Sport Autobiography
&
1992 Land Rover Defender Camper

- Gone but not forgotten:
MY10 D4 GS
MY05 Disco 3 'S'
MY14 FL2 HSE manual in Blue
MY15 Disco 4 HSE Lux in Santorini Black
MY08 Disco 3 SE manual in Buck Blue
1960 Series 2 88" (No idea why I sold it!) 
 
Post #134550622nd Sep 2014 6:18 am
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Jetlag
 


Member Since: 10 Mar 2012
Location: Johannesburg
Posts: 205

South Africa 2012 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

They do not affect the shine of the lights at all - I honestly cannot see the difference.

The only issue i can foresee is cleaning. I need to figure out where I can by those plastic clips that the commercial headlight guards use.
 Disco 4 SDV6 HSE with Compomotives, BFG 265/65R18s, BigCountry drawer system, Melvill & Moon covers, NL 52L fridge, FR Spare Wheel Carrier, FR Roof Rack, Tenco RTT, FR 50" LED Bar, dual spots, Lift Rods, Mantec Snorkel, C-TEK Dual batt system, 270 Ostrichwing, Maxtrax, Icom ID-5100, Icom ID-51 as secondary, IIDtool BT
Follow my adventures on Instagram @XpeditionAfrica
 
 
Post #134550722nd Sep 2014 6:21 am
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Jetlag
 


Member Since: 10 Mar 2012
Location: Johannesburg
Posts: 205

South Africa 2012 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Yesterday evening finished up our prototype adjustable spotlight bracket.

See photos below with the spotlights in 2 different width settings. there are 3 settings which allow up to 4 spots to be fitted.

Click image to enlarge


Click image to enlarge


Next step is to paint them up and fit them to the car.
 Disco 4 SDV6 HSE with Compomotives, BFG 265/65R18s, BigCountry drawer system, Melvill & Moon covers, NL 52L fridge, FR Spare Wheel Carrier, FR Roof Rack, Tenco RTT, FR 50" LED Bar, dual spots, Lift Rods, Mantec Snorkel, C-TEK Dual batt system, 270 Ostrichwing, Maxtrax, Icom ID-5100, Icom ID-51 as secondary, IIDtool BT
Follow my adventures on Instagram @XpeditionAfrica
 
 
Post #134626723rd Sep 2014 5:59 am
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steveraspberry
 


Member Since: 18 Sep 2011
Location: Nr Sevenoaks,Kent
Posts: 2081

United Kingdom 

Looking very awesome Wink Rolling with laughter Rolling with laughter Rolling with laughter
 My17 Volvo XC90 Inscription
MY15 Mitsubishi L200 Barbarian
RGK Tiga Fx Wheelchair,
Large Alsation called Abbs Smile
Medium blue Staffie called Piglet
Medium Alsation called Bailey Smile 
 
Post #134645523rd Sep 2014 11:12 am
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