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Iguana
 


Member Since: 14 Oct 2013
Location: 'Sunny' Zomerset
Posts: 9424

Ukraine 

So I think we have the " AJD-V6/PSA DT17" engine, which was manufactured by Ford at Dagenham, is the oil casing issue seen across other cars, or just on the Land Rover vehicles (what about Jag and Peugeot?)

Also can anybody give me the dates of the two re-designs, I can then make sure I have the right info before asking my contact the question Thumbs Up

Cheers
 Iggy/Ieuan

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Post #13834133rd Dec 2014 6:47 pm
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Ian999
 


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When the body was off my D3 a few weeks ago I had the Oil Pump changed as a precaution. Does that mean that I am no longer at risk of blowing an engine due to this failure?
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Post #13834223rd Dec 2014 6:57 pm
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Iguana
 


Member Since: 14 Oct 2013
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Spoke to my contact today, he's not heard of any re-design or reason for it, but he will speak to a few people he knows at Dagenham Thumbs Up
 Iggy/Ieuan

Current LR =
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&
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- Gone but not forgotten:
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Post #139692028th Dec 2014 11:40 pm
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cumbrianmale
 


Member Since: 29 Dec 2014
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England 2006 Discovery 3 TDV6 S Auto Bonatti GreyDiscovery 3

I recently bought an '06 D3 TDV6 which now has 99000 on.

What is the updated part cost? Is it worth doing now or wait until the cam belt service to change it?

Thanks

Simon
  
Post #139707729th Dec 2014 11:36 am
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sean 471
 


Member Since: 26 Apr 2011
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United Kingdom 2007 Discovery 3 TDV6 Pursuit LE Auto Java BlackDiscovery 3

It's overdue on the cam belt as it's 105k miles or 7 years. So have both done ASAP
. Some dealers have been paying for the additional cost of the casing fitting but part is less than 100 quid
Sean
  
Post #139707929th Dec 2014 11:44 am
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doz
 


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Just to let my experience be known. My D3 had the major service carried out at jusy shy of 60 k miles as it had come up on time rather than mileage. This was done by the PO prior to us buying the car. The oil pump was replaced at this time I'm guessing as a precaution or as it was showing signs of failing. On the invoice there was a labour rate adjustment for this part of the job. I'm also guessing this was done as a sign of good will. So it seems the main agent had some experience of this issue. Car has FMSH and it appears the PO always used them for almost all his repair needs which may explain the discount.
  
Post #139710129th Dec 2014 12:21 pm
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Bodsy
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Iguana wrote:
Spoke to my contact today, he's not heard of any re-design or reason for it, but he will speak to a few people he knows at Dagenham Thumbs Up


Did they get anything else Iggy.

I think we've run out of approach angles unless anyone else has any additional ideas we can go at....?
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Post #14231269th Feb 2015 3:59 pm
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Iguana
 


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Nothing yet, will follow-up with him again (He'd going through a messy divorce, so loads of other stuff on his plate)
 Iggy/Ieuan

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Post #14232619th Feb 2015 7:01 pm
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farmerboy
 


Member Since: 09 Dec 2013
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Hi all, I have just noticed that Bodsy is not sure that an inspection of the oil pump casing will be fruitful or productive...

"After feedback from a couple of members in the casting industry on here over the summer, the consensus of the castings is that they are very unlikely to be casting imperfections in the oil pump cases on that scale, so the original idea of the expensive x-ray/trace/crack testing etc are unlikely to yield much that would be of use from a 'quality management' perspective. With the exception of the couple that showed initial signs of stress."

If that is the case would it be wise to draw a line under this and give the money collected to a charity or return to the original donors?
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Post #14375885th Mar 2015 11:17 am
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NJSS
 


Member Since: 06 May 2009
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There have been a few failures recently - it might be prudent to get those casings to Bodsy before making such a decision.

If we give up on this, and I hope we don't, then it would be a great hassle to return sums donated to each of us.

I would be happy for a proportion to go to Martin for the forum, and the balance to go to charity.

For starters how about:-

Help for Heroes http://shop.helpforheroes.org.uk/


NJSS

Edited to delete two charities
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Last edited by NJSS on 5th Mar 2015 12:59 pm. Edited 1 time in total 
Post #14376025th Mar 2015 11:33 am
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Bodsy
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Long reply...

Ok, so getting these extra cases to me wont really help I don't think, other than to show LR we have more and more evidence to add to the 20+ oil pump cases I already have (most appear to be fine, some with markings appearing)

The issue as I see it is this.....

We first thought that the failures could be down to a fault in the casting, hence metallurgical testing and x-rays. As farmerboy mentioned above, I have spoken to a couple of forum members that are in the alloys and castings industry and a ‘fault’ on this scale and with such a broad range of ages is unlikely. The testing that castings (particularly automotive) go through to ensure no air pockets or anomalies appear in each batch, would have identified this and production in all of the major casting houses would have been stopped to resolve the issue. So an ultrasonic and metallurgic analysis is expensive and we now know is unlikely to provide us with any meaningful additional data into a ‘fault’.

The re-design of the oil pump casing (now on its fourth version since changing to the EuIV engine) is evidence that there was something not quite right. The fourth version has been with us since 2009 and has not been changed since.
This indicates to me that the failure is a design characteristic issue and not a 'fault' with an item.
So then we move on to how to prove that LR knew that there was a design fault with the oil pump casing. Without the evidence of information that LR design team would hold in house and would be very unlikely to publish, we don’t really have much more to go on. We don’t have any design whistle-blowers as I’m sure they will be very loyal to the brand that they have helped to build up.

A ‘strongly worded’ letter of our disappointment and statement of the facts as we know it, I feel would do little to help the overall cause, but I feel if any action, this is about the only action we can take, other than supporting the individuals that are lucky enough to find us here.

Shan, at 85,000 miles in your instance, I would be strongly pushing back to LR as it sounds as though you have service history, if your belt was changed 1 year and 2 weeks ago, and it is an 07 registered car, then it has been completed within the requirements that LR state.

As a general comment when dealing with them, there are a couple of key points that you may want to hi-light to them…

This catastrophic failure you believe is caused by the design of the oil pump casing and it’s structural strength to manage the stresses of being the mounting point for the timing belt tensioner.

This is your vehicle, any and all components and fluids remain your property unless otherwise agreed in writing with LandRover.
I would reiterate to them that you have examples of this same catastrophic failure occurring on multiple other vehicles. (The evidence is compelling on this site alone!)
The cause of the failure has been known to LR hence the subsequent redesign on the oil pump casing parts 07A00001 on it supersedes 3 times to finally end up at LR013487
LR002465-LR007131-LR007798-LR013487 until the casing had been sufficiently strengthened to stop this known failure.

There is no possible check described by LR as part of either the normal or arduous service routine that would have assisted in identifying this issue to make a preventive maintenance action. Land Rover have been aware of this issue and put commendable steps in place to stop it occurring on later vehicles, but this is a known issue, caused by a known weak point, that neither LR or its service agents have been notified to make customers aware of. Land Rover additionally have not put additional steps in place as part of its service routine to check for this known failure point to rectify prior to the subsequent catastrophic failure occurring.

All parts that may have been removed for inspection by LR or its agents remain the property of yourself and you reserve the right to retrieve all parts and fluids for further analysis unless otherwise agreed by you in writing.

LR will not do anything unless it is inspected by a LR dealership. In most cases, this cost is attempted to be charged to yourself. It’s down to individuals if you wish to pay to or start the discussion as you mean to go on. IMHO that discussion should be aligned to expectations that you expect based upon this design characteristic of the oil pump case, which has caused a catastrophic failure of your engine, to receive a replacement at no cost to yourself.

Success has varied in the above from a 0% (usually where the mileage is very excessive or service schedule not been adhered to) to 50% LR contribution (which they will still make a mark up on) right up to 100% LR contribution. I am happy to say that I have helped many members on here get at least 50% but often 100% contribution.
LR also on occasion state that they have not received any other instances of this issue, which we all know is complete Censored . I am happy to stand my Registration number as one of the 100% LR contribution engine replacements as evidence that they do know about this issue. They will have on their records certainly in the exec office EC07 MUD replaced at Shukers Landrover in Shrewsbury in June/July 2012.

In relation to the fund that has built up, I mentioned very early in the thread.

Quote:
“If we get to the end of this process and there is any money left over, I would suggest that it is donated to Charity, Help for Heroes springs to mind as it is generally well supported amongst the LandRover fraternity.”


I would further propose that as one of the long standing members (at least one!) is doing help for Heroes as Team GoatRider (NoDo$h), I would propose that this money in it’s entirety is passed to their fund.
Martin does have this site and it does help to bring everyone together on this, but in this instance, I think it would be right to go to Help for Heroes if we decide that there is nothing further we can use the funds for in this case.

As always if anyone has any further constructive ideas on what tests or analysis we can carry out to provide more evidence for the cause, please raise your hand. Otherwise I feel the Charity route is the way to go.

Regards

Ian
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Post #14376435th Mar 2015 12:27 pm
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Moo
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Great update. Thumbs Up

I'm happy to support H4H. Thumbs Up
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Post #14376545th Mar 2015 12:35 pm
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Advanced Factors
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Good summary Ian

I am aware of instances of 100% LR contribution on 7 year old cars, it does depend on the circumstances but I think LR are adopting a sensible approach even if the dealer at first makes it awkward, no sense in going further with your technical work and H4H Goat Riders makes sense to me.
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Post #14376575th Mar 2015 12:41 pm
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Bodsy
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I'm not sure the approach is that great TBH Steve as it's only after properly pushing them that they contribute anything.
I know they're not in the business to roll over, but I feel they should provide more guidance to the dealer network. There is a service notification to branches for the shell bearings/Crank failure, but not about this.
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Post #14376645th Mar 2015 12:52 pm
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NJSS
 


Member Since: 06 May 2009
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Thanks Bodsy

I'm happy for all the remaining funds to go to Help for Heroes as Team GoatRider (NoDo$h),
and will edit my former suggestion accordingly.

Nigel
 Am I Gammon or Woke ? - I neither know nor care.

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1973 MG B GT V8 - 3.9L John Eales engine, 5 speed R380 gearbox, since 1975.
1959 MGA roadster - 1.9L Peter Burgess Engine - 5 speed gearbox
Past LRs - Multiple FFRs, Discos & a Series I - some petrol, some diesel,
none Electric or H2 fuel cell - yet.
There are 10 types of people in this world: Those who understand binary, and those who don’t. 
 
Post #14376675th Mar 2015 12:58 pm
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